Custom Plastic Injection Mold Manufacturing Service

 Custom Injection Molding Services

Green Vitality provides customized injection mold manufacturing services, according to your mold specifications (including mold parts standards, injection molding machines, plastic materials and shrinkage, molding cycle, mold life, etc.). In general， the plastic parts manufacturing cycle is between 20 days and 60 days, depending on the size of the part, the complexity of the mold structure, the accuracy of the mold, etc. We extensively customize injection molds for customers in various fields, including automotive, consumer electronics, household appliances, industrial products, daily necessities, medical products, and other industries. Our professional sales team should keep posted on project progress to customers every week so that customers can keep abreast of the latest status of their projects.

 

Whether you need soft tooling or steel mold, Green Vitality provides you with expertise and craftsmanship to deliver quality molds and mold services.

 

Precision Custom Plastic Moulding Capabilities

In-House Full Service Capability

 

Existing Tooling Transfers

 

Off-Shore Mold Building Alliances

 

Mold Management/Mold Maintenance

 

Mold Repair

 

Mold and product Design

 

Engineering Support

 

Tool History Documentation

 

Molding problem Solutions

 

Moldflow Analysis

 

Tolerance limit  Control (+/-)

 

Grade A2

 

0005 in. Within Cavity Shape

 

Grade A1

 

005 mm. Within Cavity Shape

 

Precision Machining

 

How is Plastic Injection Mold Made?

Plastic injection mold is constructed by two main methods: standard machining and electrical discharge machining(EDM).

 

CNC Machining

In modern CNC systems, mold design and manufacturing processes are highly automated. The mechanical dimensions of the mold are determined by computer-aided design (CAD) software and then converted into manufacturing instructions by computer-aided manufacturing (CAM) software. The "post-processing" software then converts these instructions into specific commands required by each machine used to create the mold. Then load the obtained command into the numerically-controlled machine tool. With numerically-controlled machine tools, computers can control the movement and operation of milling machines, lathes, and other cutting machine tools.

 

Electrical Discharge Machining

Electric discharge machining (EDM) has been widely used in mold manufacturing. EDM is a process in which the desired shape is obtained by using electrodes made of graphite or copper. It is then mounted on the EDM and placed on the workpiece submerged in the dielectric fluid. The EDM process can produce shapes that are not possible with conventional CNC machining. EDM process allows pre-hardened molds to be shaped and eliminates the need for additional heat-treating, fine EDM finish serves to be the final part finish without any polishing of the mold cavity.

 

As a plastic injection factory, we will do our best to meet all the needs of customers.

 


评论

发表评论

此博客中的热门博文

Keyboard Mould

图片
  Keyboard Mould Mainly electronic molds we make are electronic housing mold, electronic components mold, electronic dashboard cover mold, computer keyboard mold, computer mouse mould, bluetooth earphone plastic mold, power bank enclosure mold, air purifier mold, plug plastic mold, gamepad mold etc.   The electronic plastic injection molding  process is cost-effective and ideal for mass production runs and applications that require consistency and tight tolerances. Plastic inejction computer   keycap mould  belongs to precision mold, Green Vitality has a team of professional and experienced engineer team to make high accuracy plastic key cap mould  for you.   High-quality Injection mold for Keyboard Mold To produce a high-quality plastic injection computer key cap mould, we need to work hard on mold design and analyze injection, ejection, and cooling systems, so that the keyboard is without flash, sink mark, deformation, and easy demolding. These are v...
阅读全文

Car Seat Mould for Kids

图片
  Child safety seats are seats specially designed to protect children from injury or death in a collision. The main structure of the child safety seat is a plastic part produced by the child safety seat mold, and there are also some metal parts to fix or support these plastic parts. The product design and mold design of the child safety mold on car seat  are the most important. For example, the thickness and design of the ribs of the plastic parts will lead to the surface of the plastic parts with sink marks, and the requirements for steel selection and mold processing equipment are also very high. G reen V itality I ndustry  provides professional solutions to customers for each project.   High-quality Injection Mold for Child Safety Seat The production output of child safety seat mold is very large, so high-quality child safety chair mold is very important. An efficient mold cooling system can shorten the injection cycle and save more processing costs and time. We a...
阅读全文